Alfa Laval Unique PMO Plus® Mixproof Valve

The Alfa Laval Unique PMO Plus® mixproof valve offers all the performance of a Unique Mixproof valve and, in addition, meets the requirements of 3-A/PMO standards. The mixproof valve design allows clean-in-place (CIP) fluid to flow to clean one chamber while product is running in the other chamber, without the risk of cross-contamination. Eliminating clean-in-place (CIP) downtime and allowing automated product transfer are just two of the advantages that mixproofs provide. Unique PMO Plus Mixproof Valves combine Alfa's superior cleanability and reliability with the required features for meeting the PMO standard making it a powerful solution for dairy applications.

Unique PMO Plus valves are authorized to carry the 3-A symbol.

巴氏杀菌牛奶条例(PMO)

巴氏杀牛奶条例(PMO)第15P(b)段概述了使用混合阀在涉及牛奶产品和清洁溶液的应用中,以确保乳制品通过同一阀门同时流动的卫生产品的卫生和安全分离。

The PMO requires that:

  • 阀座必须是可检测的位置
  • 在所有混合阀中发现的泄漏室必须具有与阀体端口连接相同的横截面积
  • The actuator must be fail-safe by spring-to-close

In 2007, the Food and Drug Administration (FDA) changed the PMO to allow clean-in-place (CIP) solution to clean one valve seat while product is flowing in the opposite housing. This change virtually eliminates CIP downtime, so processors can run continuous dairy operations and increase production.

2008年,FDA发布备忘录M-B-356,确认Alfa Laval独特的PMO Plus混合阀门是巴斯特尿乳条件第15P(B)兼容。

The following benefits make the Unique PMO Plus stand out from the competition:

  • 经过验证的设计:Same fundamental technology used in the industry for more than a decade
  • Retrofittable:Replacement of a few components enables conversion of installed Unique PMO valves to Unique PMO Plus
  • Only three elastomers in the isolation chamber:Minimizes risk of product contamination
  • 测试和符合145 psi的FDA:最高的操作压力可用于最广泛的过程应用
  • 设计了d with a mix of radial and axial seals:A proven, leading design to protect product
  • Standard, single unit actuator:Simple operation with fewer moving parts
  • 与独特的PMO阀门相同的湿润和执行器服务套件:No need to learn or stock new parts
  • 维护友好:No adjustments are required when reassembling the valve after service
Concept

这种独特的PMO加混合阀基于来自Alfa Laval的独特PMO混合阀的良好经过熟练的良好且非常灵活的设计。它符合3-A / PMO(巴氏杀牛奶条例第15P(B)段)标准的要求,说明所有运动都必须可检测到,以及通风管必须具有比连接管的相同或更大的面积。此外,独特的PMO Plus符合座椅升降顺应性M-B 356的FDA需求。这使得CIP流量在另一个室内运行的产品运行时清洁一个腔室,从而消除了CIP停机时间。最后,通过弹簧关闭,执行器是故障安全的。

工作准则

Unique PMO Plus is remote-controlled by means of compressed air. The valve is a normally closed (NC) valve. The valve has two independent plug seals, forming a leakage chamber between them which is at atmospheric pressure or less during every working condition. In the rare case of fluid passing a valve seat, the fluid will enter the leakage chamber and be discharged through the leakage outlet. When the valve is open, the leakage chamber is closed.

积聚

这款PMO加号独特的混合阀是一个高端阀门,用于处理安全性以及卫生的观点。阀塞在上下阀体和下阀体中始终平衡,无需对压力尖峰的敏感性。下座椅和上部座椅可由Thinktop®和轭安装的外部传感器定位。

独特的PMO-VS-PMO-PLUS-绘图
Unique PMO vs. Unique PMO Plus
垫erials
Product Wetted Steel Parts 316L
Other Steel Parts 304
Product Wetted Seals NBR.(std.), EPDM, HNBR, or FPM
Other Seals CIP seals: EPDM
执行器密封件:NBR
Finish 外部明亮/内部抛光RA <32μ“

Note: The Ra values are only for the internal surface.

技术数据
产品Pressure (max) 145 psi (for higher pressure, contact CSI)
产品Pressure (min) Full vacuum
Temperature Range 23°F - +257°F (Depending on seal material) (For higher temperature, contact CSI)
Air Pressure 116 psi
Dimensional Data
独特的PMO-PLUS-MIX-PUREALIONAL-绘图
Size (in) 2 2.5 3 4
A 22.559. 25.709 26.929 30.748
A* 29.646 32.795. 34.016 37.835.
B 8.661 11.811 11.811 11.811
**C 2.906 3.398 3.894 4.866
OD 2.008 2.500 2.996 4.000
ID 1.882 2.374 2.870 3.843
t 0.063 0.063 0.063 0.079
E 4.488 4.961 5.472 6.535
F1 1.240 1.496 1.496 2.323
F2 0.197 0.197 0.197 0.197
øD 4.724 6.181 6.181 7.323
L 9.055. 9.921 9.921 11.063
M/Tri-clamp 0.827 0.827 0.827 0.827
重量(LB) 33.000 53.000 53.000 75.000

**The measure C can always be calculated by the formula C = ½ID-upper + ½ID-lower + 1 inch.

压降/容量图

Unique-PMO-Plus-Pressure-Drop-Capacity-Dia-Fig-2

注意:对于图表,适用:介质:水(68°F)。测量:按照VDI 2173。

Unique-PMO-Plus-Pressure-Drop-Capacity-Dia-Fig-3
阀体组合
PMO-Plus-Mixproof-Valve-Body-Combinations

备件

PMO Plus服务套件
类型 2 2.5 3 4
NBR. 9611926016 9611926017 9611926017 9611926018
EPDM 9611926013 9611926014 9611926014 9611926015
HNBR 9611926022 9611926023 9611926023 9611926021
FPM 9611926019 9611926020 9611926020 9611926021


独特的PMO加混阀部件列表

PMO加混备件
Part 2 2.5 3 4 图键
完整的执行器 9613055468 9613099509 9613099509 9613083769 -
上茎 9613010102 9613007401. 9613007401. 9613007402. 1
拧紧 N / A. 9611993342 9611993342 9611993342 2
Air Fitting, Yellow 9611994171 9611994171 9611994171 9611994171 3
Air Fitting, Blue 9611993780. 9611993780. 9611993780. 9611993780. 3
Air Fitting, Red 9611994172 9611994172 9611994172 9611994172 3
停靠上活塞 N / A. 9613005301. 9613005301. 9613005302 4
O形圈,NBR 9611993499 9611993499 9611993499 9611993499 5
Guide Ring, Turcite 9613008408 9613008408 9613008408 9613008408 6
O形圈,NBR N / A. 9611993514 9611993514 9611993514 7
Upper Piston N / A. 9613005601 9613005601 9613005602 8
O形圈,NBR N / A. 9611993512 9611993512 9611993513 9
Spring Assembly 9613012501 9613007501 9613007501 9613025603 10
Distance Spacer 9613010202. N / A. N / A. N / A. 11
Pin 9611994197 9611994198 9611994198 9611994199 12
Washer 9611993594 9611993595. 9611993595. 9611993596. 13
Spring Assembly 9613013102 9613009502 9613009502 9612009502 14
Plug 9613414101 9613414101 9613414101 9613414101 15
圆筒 9613012606. 9613005106 9613005106 9613015011 16
主要活塞 9613013201 9613005701. 9613005701. 9613015901 17
Guide Ring, Turcite 9613008409 9613008410 9613008410 9613008411 18
O形圈,NBR 9611993505 9611993507 9611993507 9611993509 19
O形圈,NBR 9611993503 9611993607 9611993607 9611993607 20
Bottom 9613014001. 9613005401 9613005401 9613016801. 21
Guide Ring, Turcite 9613008403 9613008404 9613008404 9613008404 22
O形圈,NBR 9611992228. 9611991489 9611991489 22340675 23
保留戒指 9613024802. 9613024803. 9613024803. 9613024804 24
Cover Disk 9613005802 9613005803 9613005803 9613005804 25
O形圈,NBR 9611993528 9611993495 9611993495 9611993530. 26
内茎 9613010603 9613007303 9613007303 9613007302 27
O-Ring 9611993495 9611990030. 9611990030. 9611990030. 28
活塞杆 9613013402 9613006002 9613006002 9613006002 29
Lower Piston 9613013801 9613005501 9613005501 9613016601 30
O形圈,NBR 42153 42153 42153 42153 31
Guide Ring, Turcite 9613008405 9613008406 9613008406 9613008407 32
O形圈,NBR 22341275. 9611993508 9611993508 9611993510 33
Bolt 9611993618 9611993618 9611993618 9611993618 34
Washer 9611993594 9611993594 9611993594 9611993594 35
坚果 9611990360 9611990360 9611990360 9611990360 36
主轴衬里 9613033501 9613009001 9613009001 9613009001 42
夹钳 9613033601 9613009201. 9613009201. 9613009201. 43
Lock 9613009102 9613009101 9613009101 9613009101 44
Guide Ring, PTFE 9613008414 9613008415 9613008415 9613008421 45
Upper Sealing Element 9613006404 9613018804 9613018804 9613071301 48
Guide Ring, PTFE 9613008402 9613008402 9613008402 9613008402 54
上部插头 9613458601 9613458701 9613458703. 9613458801. 55
Wingnut 9612558001 9612558001 9612558001 9612558001 61
夹紧W / O螺母 9613021601 9613021701 9613021701 9613021801 64
Lower Plug 9613070501. 9613070601 9613070701. 9613070801 75
较低的密封元件 9613024104 9613024304 9613024304 9613071501 79
Guide Ring, PTFE 9613008414 9613008415 9613008415 9613008421 80
Cover 9613049006 9613049007 9613049007 9613049016 81
Bolt for Indication 9613092602 9613092601 9613092601 9613092601 82
Sensor for Indication 9611994541 9611994541 9611994541 9611994541 83
用于指示的传感器板 9613095701 9613095701 9613095701 9613095701 84
中间片 9613019121 9613019215. 9613019213 9613019317 37
O-Ring, EPDM 9611993555. 9611993572 9611993572 9611993572 38
O形圈,NBR 9611993637 9611993641 9611993641 9611993645 47
O-Ring, EPDM 9611993636 9611993640 9611993640 9611993644 47
O-Ring, HNBR 9611993639 9611993643 9611993643 9611993647 47
O-Ring, FPM 9611993638 9611993642 9611993642 9611993646 47
Lip Seal, NBR 9613008546 9613008547 9613008547 9613008537 49
Lip Seal, EPDM 9613008526 9613008531 9613008531 9613008536 49
Lip Seal, HNBR 9613008529 9613008534 9613008534 9613008539 49
Lip Seal, FPM 9613008528 9613008533 9613008533 9613008538 49
密封圈,NBR 9613095115 9613095116 9613095116 9613095124 56
密封圈,EPDM 9613095309 9613095312 9613095312 9613095319 56
Seal Ring, HNBR 9613095308 9613095311 9613095311 9613095318 56
Seal Ring, FPM 9613095108 9613095111 9613095111 9613095122 56
Lip Seal, NBR 9613008718 9613008718 9613008718 9613008718 57
Lip Seal, EPDM 9613008711 9613008711 9613008711 9613008711 57
Lip Seal, HNBR 9613008714 9613008714 9613008714 9613008714 57
Lip Seal, FPM 9613008713 9613008713 9613008713 9613008713 57
密封圈,NBR 9613095215 9613095216 9613095216 9613095224 74
密封圈,EPDM 9613008909 9613008912 9613008912 9613008918 74
Seal Ring, HNBR 9613008908 9613008911 9613008911 9613095217 74
Seal RIng, FPM 9613095208 9613095211 9613095211 9613095222 74
O形圈,NBR 9611993637 9611993641 9611993641 9611993645 76
O-Ring, EPDM 9611993636 9611993640 9611993640 9611993644 76
O-Ring, HNBR 9611993639 9611993643 9611993643 9611993647 76
O-Ring, FPM 9611993638 9611993642 9611993642 9611993646 76
Lip Seal, NBR 9613008546 9613008547 9613008547 9613008537 77
Lip Seal, EPDM 9613008526 9613008531 9613008531 9613008536 77
Lip Seal, HNBR 9613008529 9613008534 9613008534 9613008539 77
Lip Seal, FPM 9613008528 9613008533 9613008533 9613008538 77
Valve Body 11-00 9613070901 9613071001 9613071101 9613071201. 50
阀体12-00 9613070905. 9613071005 9613071105 9613071205. 50
Valve Body 21-00 9613070907 9613071007 9613071107 9613071207. 50
阀体22-00 9613070909. 9613071009 9613071109 9613071209. 50
阀体11-90 9613070902 9613071002 9613071102 9613071202 50
Valve Body 12-90 9613070906 9613071006 9613071106 9613071206. 50
阀体21-90 9613070908 9613071008 9613071108 9613071208. 50
Valve Body 22-90 9613070910. 9613071010 9613071110 9613071210 50
Valve Body 11-180 9613070903 9613071003 9613071103 9613071203. 50
阀体11-270 9613070904 9613071004 9613071104 9613071204. 50


独特的PMO加混阀部件列表

Rebuilding Set PMO Plus to PMO Plus CP
Part 2 2.5 3 4
下插头,CPL。,NBR 9613466217 9613466218 9613466219 9613466220
Lower Plug, cpl., EPDM 9613466221 9613466222 9613466223 9613466224
Lower Plug, cpl., HNBR 9613466225 9613466226 9613466227 9613466228
Lower Plug, cpl., FPM 9613466229 9613466230 9613466231 9613466232


独特的PMO加混阀部件列表

PMO加径向安装
Part 2 2.5 & 3 4 图键
Guide Ring 9613008422 9613008422 9613008426 6
O形圈,NBR 9611993349. 9611993349. 9611994113 7
O形圈,NBR 9611993705. 9611993705. 9611993705. 8


独特的PMO加混阀部件列表

创建MyCSI仪表板以节省资源以获取快速参考,跟踪订单,与专家交谈雷竞技好吗。